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Renovation of an existing building with a bright future

With the complete renovation of its Z2 corporate building in Stuttgart, Ed. Züblin AG is sending a clear message about sustainable construction. In the space of just 18 months, the six-storey office building underwent a comprehensive, energy-efficient refurbishment and an architectural reinterpretation using a BIPV façade and Cradle to Cradle certified systems from Schüco.

Reference details

Type of Building Office and administration
Product areas Windows Facades BIPV
Schüco Systems AWS 65 FWS 50 BIPV
Features Refurbishment Decarbonization Energy efficiency Cradle-to-Cradle
Location Stuttgart Degerloch, Baden-Württemberg
Completion 2024
Architects Ed. Züblin AG
Specialist company Forster Fassadentechnik GmbH,Schwend Metallbau
Picture credits © Achim Birnbaum Teutonenstraße 4 70771 Leinfelden-Echterdingen

Environmentally-friendly renovation of an existing building

Instead of demolishing the Z2 building which was built in 2002, the decision was made to further develop it. The building shell, stairwells and sanitary facilities were preserved, while the façade and interior were completely renovated using reused or recycled materials. Supplemented with Cradle to Cradle building materials, the end product is a prime example of sustainable construction for existing buildings. The basis for the project was the digital design process using generative design. The building was captured parametrically to simulate hundreds of options for façade construction, use of natural light, air volume and heating and cooling loads. The result is a building that has been optimised for energy efficiency while also preserving the character of the ZÜBLIN Campus.

BIPV as an energy source and design feature

As an architectural principle, the incorporation of building-integrated photovoltaics was part of the renovation strategy right from the very beginning. The anthracite-coloured BIPV modules give the building its characteristic appearance and influence the energy balance of Z2. With a standard grid size of 1.35 x 0.9 metres, they harmoniously structure the façade and take on a safety barrier function in the fascia area as a “PV fence”. The system comprises a total of around 350 façade modules with an output of 107 kWp and a PV fence with an output of 29.1 kWp. Due to the irregular geometry and shading of the building, the layout was adjusted for the specific property. The uneven geometry of flat, concave and convex façade sections posed a particular challenge during planning and fabrication. While it was possible to fabricate the convex modules using heat at the factory, the concave elements had to be cold-fitted into the frames on site while under tension. This allowed the curvature of the façade to be precisely mapped out.

Innovation and the working environments of the future

In addition to the energy-efficient refurbishment, Z2 was transformed into a modern working environment with flexible room structures and digitally controlled building technology. Digital cycle control helped to optimise building processes and enabled the precise coordination of all trades. For the first time in the interior construction industry, a mobile 3D concrete printer was used. This further accelerated construction progress and allowed materials to be used in a targeted way. The renovated building meets the EH 40+ NH Efficiency House energy standard and has been awarded DGNB Platinum and QNG Premium certifications.

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Schüco Carbon Control

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Product information

AWS 65

Schüco Window System AWS 65

High-quality aluminium system with comprehensive range of solutions

As part of the Schüco AWS system platform, the thermally insulated window system offers an extensive range of solutions for the 65 mm basic depth to meet a variety of building envelope requirements.

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FWS 50

Schüco Façade System FWS 50

High-performance mullion/transom façade with 50 mm face width – the basis for a variety of solutions

The Schüco FWS 50 façade system is an impressive basic system for façades and skylight areas with a high level of flexibility and attractive design options, including optimised fabrication and installation processes. Thanks to a broad system range, solutions for the most varied requirements and applications can be implemented.

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BIPV

Schüco Building Integrated Photovoltaics

Efficient solutions for sustainable energy generation in buildings

In accordance with EU construction guideline “2010/31/EU”, from 2021 every new building in EU member states must be constructed as a “nearly zero energy building” with a largely compensated overall energy efficiency. In this context, the federal government of Germany is aiming to make a climate-neutral building economy a reality by 2050.

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