Automating fabrication

When the work takes care of itself - Schüco RX LOAD 500

The CNC machines AF 500 and AF 510 and the latest KUKA robot technology, Quantec Ultra, together result in a machining unit with autonomous loading and unloading. For your metal construction production, this means more precision, speed, dynamics and above all: efficiency.

Transformation

Individual advice

Industry 4.0

Robotic technology

Sustainable concepts

Robotic in manufacturing

With this combination of a CNC machine and innovative robot technology from KUKA, the first step towards automation in fabrication is being made through robotics. Autonomous loading and unloading, fully automated cutting, and controlled processing of profiles make the RX LOAD 500 robot cell an essential component for your fabrication outfit. It optimises and speeds up the fabrication process. Delays can therefore be overcome and the entire production line can be harmonised.

Relief for employees

The RX LOAD 500 alleviates the workload for anyone carrying out physically demanding and time-consuming tasks, like loading the CNC machine. This gives qualified employees more capacity for complex, quality assurance tasks, for example, in installation.

Easy change guaranteed

It is also possible to switch between manual and safe automatic operation at any time. In front of the machine is a moveable rack with space for up to 24 bars – for storing profiles and finished components. The rack can be removed extremely quickly, turning the automated machine back into an original AF 500 CNC machine.

"What does the manufacturing look like in the future? The RX LOAD 500 is our answer to questions caused by demographic change and a shortage of skilled workers. When loading and unloading is taken over by a robot, the employee no longer has to handle the unwieldy long goods and his wealth of experience can be used elsewhere."

Dipl.-Ing. Olaf Pantel, Head of Fabrication Products, Schüco International KG

RX LOAD 500 in Action

Technical data for the RX LOAD 500

Profile dimensions:	200 x 140 mm
Processing speed:	200 m/Minute
NC-controlled axes on the robot	8
Load capacity gripper:	36 kg
Profile rotation of 180° for second clamping position:	yes, automatically
Space requirements (length x width x height in mm)	13700 x 6500 x 3900
Connection voltage (V)	400
Weight (kg)	5000

FAQ on new Schüco RX LOAD 500

Can the robot be easily retrofitted to an AF 500 or AF 510?

The robot cell can be easily retrofitted to an existing AF 500 or AF 510 CNC machine. The integrated control unit of the AF 500 and AF 510 simply requires an additional module called “Run My Robot”. The automated machine is very easy to use and only one piece of application software is needed: Schüco CAM. The upgrade also includes a safety fence which extends the small space required by the AF 500 and AF 510 by a minimal amount and thereby ensures risk-free automatic operation.

How do you load the rack?

The Schüco software SchüCam generates a loading list stating which profile is in which compartment. Your employees load the rack manually according to this list.

Can the robot also be combined with other CNC machines?

This solution has been specifically developed for and tailored to the Schüco AF 500 and AF 510. It is not compatible with other CNC machines.

When is the robot available?

You can now order the robot from your Schüco contact for retrofitting or in combination with a new AF 510. You can also view the RX LOAD 500 in our Fabrication showroom in the Schüco Welcome Forum.

Is it possible to see the robots up close and in action?

Are you interested in seeing the RX LOAD 500 live in action? Then come and visit us in our Bielefeld or Wertinger showroom. For a personal introduction, you can simply get in touch with your Schüco contact.

Do you have any further questions about innovative robot technology?

Send us an e-mail to: robotic@schueco.com